An industrial air clutch is a plate connected to a drive shaft of power machinery, and when engaged, it uses compressed air to slow down or stop the engine by disengaging it from what is driven. The industrial air clutch uses air instead of hydraulics or centrifugal forces to stop heavy machines.
There are several industrial air clutch designs in the market, but the most effective one in an industrial setting is the pneumatic air clutch. The pneumatic air clutch is a powerful industrial tool and has a wide range of machines that work perfectly. These clutches provide a simple torque adjustment and control function, making it suitable for stopping heavy machinery with minimal effort and friction.
Industrial clutch manufacturers know that heavy operating machinery and stopping them generate a lot of friction and heat, so they designed the air clutch to use water as a cooling agent. Water is used to cool off the braking components rapidly. Water-cooled breaks use either a closed jacket loop or an open flow system where water is continuously pumped over the brake clutches to cool it down as operations take place.
If you are looking to get an industrial air clutch that uses water as a coolant medium for your cold company’s cold storage needs, here are some of the benefits why you should get a pneumatic air clutch.
Faster response time
The pneumatic brake offers better energy transmission from the clutch pad to the shaft, hence better energy distribution and stoppage time. When applied, it disengages the plate from the transmission using air pressure to pull it back from the transmission, thus stopping the machine. When the pneumatic clutches are released, the air is released, and the clutch plate reengages with the transmission. Then the machine starts to move again.
Effective heat release
Industrial clutch manufacturers designed the pneumatic clutch to have the best heat dissipation mechanism. It releases heat in two ways; continuous slip and torque stability. Continuous slip is when the disk plate continuously disengages with the transmission units, releasing the heat built up during rotation and friction. And torque stability, where pneumatics offer better torque limiters hence proving more power, makes for better response time.
Air clutches are safe
Industrial air clutches are one of the safest brake clutches in the market; this is because they do not have anything electrical in their systems, reducing the chances of generating a spark that can cause a fire or injury to the operator. Water cooling also acts as an insulator for the parts and reduces wear and tear during operations.
They are fast
Air brakes are about 20% faster than electromagnetic brakes and clutches because they have a better torque, making them more powerful and efficient. The smooth operations of the air clutch help to speed up the stopping and re-engagement operation. They are also easier to use than other clutch and brake systems.
They are durable
These industrial air clutches have one of the most effective designs. They are easy to perform routine maintenance activities, have a great heat release mechanism, and are made of a thick disk that is resistant to wear and tear. These machines are easy to install and an excellent replacement for the old friction plates in old heavy-duty machines.
If you are looking for an upgrade for your company’s machine braking system, or need a new system for a new machine, then a pneumatic air clutch from K&L Clutch is the solution. They will offer the best service for the longest time and are easy to install and operate. Industrial air clutches with water cooling functions are the safest and most efficient heat removers; thus, you will never have to worry about sparks or overheating.
For more helpful information regarding industrial clutches, please contact our team at K&L Clutch today!