Oct 8, 20 • Clutches, Marine, News • Comments Off on Top 3 Industrial Applications of Marine Clutches
Have you ever asked yourself how marine crafts survive long cruises across oceans and seas? The marine environment is hazardous. All processes to go through smoothly, ensure that safety goes first by having quality clutches from one of the best manufacturing companies installed in your marine vessels and anchor spots. Because marine watercraft sail long distances, excellent performing industrial clutches should be used to prevent accidents or miss-functions.
Additionally, were committed to maintaining innovativeness to supply advanced industrial clutches to the market. The marine setting should be armed with the best and highly functioning clutches to provide complete services and safety during operations. It is essential to have some expert personnel check the clutches frequently to avoid any delays and losses. These clutches are manufactured to meet requirements for industrial marine applications.
Looking Into Industrial Marine Applications
1. Dredge Pumps
Highly advanced dredge pumps are essential to a complete marine environment. The pumps are delivered in various materials and are responsible for pumping low reliable content excess water. They also have impellers that manage applications that run drives directly. Furthermore, thanks to their sizable suction, these pumps excavate sand, crushed ore, and gravel from the ground. As one of the most critical marine clutches, dredge pumps have mounted structures like ladders that ease the mining operations and have strong walls to extend their life service.
2. Fire Pumps
As one of the most important marine clutches, this pump comes in handy as a defensive measure against fire accidents. Imagine working in an area with no preparedness for fires. An accident can always happen, and you never know where it finds you. These fire pumps play an essential role in this environment by taking care of such occurrences. The pumps are capable of putting off large fires to save lives and property. As an industrial company, your priority is to ensure the use of quality fire pumps that will maintain an excellent performance during firefighting moments. That’s why we make our pumps with leading materials that will sustain severe pressure during the process.
3. Propeller Shafts
Propeller shafts transmit power by converting rotational motion into thrust. Without propeller shafts, water vessels won’t be able to sail back or forward. To make this product ideal for its function, we use copper alloy to make it resistant to rusting. Our manufacturers develop a propeller shaft with excellent properties that enhance high speed. Also, as one of the critical parts of a watercraft, we ensure that shafts are manufactured with high power applications for smaller shafts whose diameters can go underwater on a small amount of power.
With so many manufacturing companies rising to ensure that the marine environment’s needs are taken care of, the industry is expected to grow to a greater level in the future courtesy of some of the industrial marine applications that have been outlined in this article. As long as companies like K&L Clutch produce the most innovative products to the market, you can be confident that your industrial business will flow smoothly, leading to high production rates, high income, and safety.
An industrial air clutch is a plate connected to a drive shaft of power machinery, and when engaged, it uses compressed air to slow down or stop the engine by disengaging it from what is driven. The industrial air clutch uses air instead of hydraulics or centrifugal forces to stop heavy machines.
There are several industrial air clutch designs in the market, but the most effective one in an industrial setting is the pneumatic air clutch. The pneumatic air clutch is a powerful industrial tool and has a wide range of machines that work perfectly. These clutches provide a simple torque adjustment and control function, making it suitable for stopping heavy machinery with minimal effort and friction.
Industrial clutch manufacturers know that heavy operating machinery and stopping them generate a lot of friction and heat, so they designed the air clutch to use water as a cooling agent. Water is used to cool off the braking components rapidly. Water-cooled breaks use either a closed jacket loop or an open flow system where water is continuously pumped over the brake clutches to cool it down as operations take place.
If you are looking to get an industrial air clutch that uses water as a coolant medium for your cold company’s cold storage needs, here are some of the benefits why you should get a pneumatic air clutch.
Faster response time
The pneumatic brake offers better energy transmission from the clutch pad to the shaft, hence better energy distribution and stoppage time. When applied, it disengages the plate from the transmission using air pressure to pull it back from the transmission, thus stopping the machine. When the pneumatic clutches are released, the air is released, and the clutch plate reengages with the transmission. Then the machine starts to move again.
Effective heat release
Industrial clutch manufacturers designed the pneumatic clutch to have the best heat dissipation mechanism. It releases heat in two ways; continuous slip and torque stability. Continuous slip is when the disk plate continuously disengages with the transmission units, releasing the heat built up during rotation and friction. And torque stability, where pneumatics offer better torque limiters hence proving more power, makes for better response time.
Air clutches are safe
Industrial air clutches are one of the safest brake clutches in the market; this is because they do not have anything electrical in their systems, reducing the chances of generating a spark that can cause a fire or injury to the operator. Water cooling also acts as an insulator for the parts and reduces wear and tear during operations.
They are fast
Air brakes are about 20% faster than electromagnetic brakes and clutches because they have a better torque, making them more powerful and efficient. The smooth operations of the air clutch help to speed up the stopping and re-engagement operation. They are also easier to use than other clutch and brake systems.
They are durable
These industrial air clutches have one of the most effective designs. They are easy to perform routine maintenance activities, have a great heat release mechanism, and are made of a thick disk that is resistant to wear and tear. These machines are easy to install and an excellent replacement for the old friction plates in old heavy-duty machines.
If you are looking for an upgrade for your company’s machine braking system, or need a new system for a new machine, then a pneumatic air clutch from K&L Clutch is the solution. They will offer the best service for the longest time and are easy to install and operate. Industrial air clutches with water cooling functions are the safest and most efficient heat removers; thus, you will never have to worry about sparks or overheating.
For more helpful information regarding industrial clutches, please contact our team at K&L Clutch today!
It is worth noting that not long ago, in 1902, the year, the design for the automatic transmission torque converter appeared. Nearly nothing has changed during this time, all the basics and features are included in modern models.
Initially, these converters were installed exclusively on buses. Only a few decades later, manufacturers started to include it in passenger vehicles. And this is not surprising because the part allows you to convert and transfer the moment from the engine to the installed automatic transmission very well. The driver can also change the torque and speed. Initially, this innovation began to be installed on the Ford car. Popularity has increased significantly after a few years.
When they are malfunctioning, it not only leads to frustration on your part, but it also can lead to downtime and lost business opportunities. If you regularly work with industrial equipment like cranes who need regular service and repair on parts such as torque converters, here are some important signs that your torque converter is going to need service real soon.
Dec 5, 17 • News, Power Take Offs • Comments Off on What Is a Power Take Off, What Does It Do, and Why It’s Important
What is a power take off? Power take-off (PTO) transfers the mechanical power of the engine over to another piece of the equipment. This allows for the power to move throughout the equipment to transmit energy even if it doesn’t have a motor or engine itself.
How the PTO Works
The rotating power from turning gets turned into what is known as hydraulic power. This has also become known as fluid power, and it gets controlled through a pressurized system. The rotating motion will cause a buildup of pressure in the crankshaft, and the power can be used for a variety of different purposes as it builds up.
Some of the uses that you might turn it to include:
Greater engine efficiency
Controls the hydraulics for raising or lowering dump truck bed
Used for towing vehicles
Runs the water pump to spray through the hose
You will see that PTO has been used for a variety of different applications like harvesters, wood chippers, hay balers, water pumps and carpet cleaners.
The Types of PTO’s
In years past, we saw Power Take-Offs operate from a belt drive, pneumatics like bleed air and drive shaft attachments. In most circumstances today, how PTO works is with a geared transmission. However, you still have three common PTO methods available on the mobile machine market:
Engine crankshaft-driven style
Truck transmission style
The crankshaft-driven method usually gets used for hydraulic pumps mounted to the front of your truck. For example, you might use it for a cement mixer. The small shaft will have a U-jointed design and attach to the yoke coupler for turning the pump. Normally, you don’t hear this configuration referred to as a PTO, but it still technically classifies as one.
How does a PTO work? You can trace the tractor PTO back almost as far as tractors themselves from when most of the PTOs drove with a transmission, located near the back part of the tractor. This form of PTO will only engage when you power up the transmission clutch. In fact, the mechanism couples with the transmission so that when you depress the clutch, the PTO doesn’t run.
Truck PTO Transmission Style
Smaller trucks use the PTO to drive the hydraulic pump for a hoist or winch. Meanwhile, large trucks might employ a PTO for a variety of purposes, but hydraulic pumps are the most common, and they get used to load and unload the different types of cargo. For a larger transmission, you might have two to three of these to help with the provision of every transmission. Let the normal clutch out to get the output shaft to spin.
Applications of the PTO
Whenever the equipment doesn’t have its own engine, you will see this used. For example, you will often see PTOs used in commercial vehicles and farming equipment. In fact, the innovation of the PTO came mostly from the ingenuity of farmers. A tractor engine serves as the PTO to operate a jackhammer or other equipment.
Some of the other applications where you see a PTO includes:
What Does a PTO Do?
When you ask, “What does a PTO do?” you can sum up the action where it converts rotary power over into hydraulic power. Once converted into hydraulic power, it runs the hydraulic hookups like oscillating power mowers, cotton pickers, backhoes, fire engine pumps and dump trucks. The access happens most often through a mechanical, electrical or hydraulic pump, and the motor converts the force back into a mechanical force or a rotary force, depending on the need.
What is a power take off? The internal mechanisms of the system use the engine to power up separate parts of the machine. This makes for better convenience, more efficiency and a cheaper option than installing another motor. Anyone who uses industrial equipment every day will understand the value of this technology, even when they can’t answer the question of, “how does a PTO work?” If you’re looking for a power take off, we offer top quality PTO replacement parts. Contact us today to find out how we can help you!
Why Are Power Take Offs (PTO) Important?
The PTO takes energy that would’ve been wasted otherwise and transfers it over to another source. This is what helps it to perform a variety of functions that are entirely necessary. For example, towing wouldn’t be possible at the weight amount that it is without having power take off. That’s why having this installed in your machinery matters because of how much it can help you with different applications.
A hydraulic pump uses hydraulic power pump drives (PPDs) engineered for agricultural markets, as well as construction, forestry, petroleum, and marine industries. The hydraulic pump is a mechanical device that produces hydraulic energy from mechanical power. It generates flow with sufficient power, which will allow it to overcome pressure from the load. Read Full Article →
Jun 21, 17 • News • Comments Off on ROCKFORD POWERTRAIN 4-11298
ROCKFORD POWERTRAIN ® ORIGINAL EQUIPMENT POWER TAKE-OFF
Surplus! Call for special $600 pricing while supplies last!
This Industrial PTO is a single plate SAE 7.5” HE clutch, with a SAE #5 bell housing.
The internal clutch pack assembly number is 4-15823.
This Rockford Powertrain Original model has a bronze release collar & sleeve assembly.The clutch body measures 7.5″ in diameter. The organic gear tooth facing (friction plate) has 47 teeth, 8.08″OD, 4.5” ID and 0.438” thick. It also is segmented into 3 pieces for easy replacement in the field. Read Full Article →